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Here's how to successfully mask both large/flat and large/open-area parts successfully and quickly.",[270,278],{"id":271,"sort":10,"type":272,"background":273,"padding":-1,"data":274},"a7d669ed-9827-443c-bd60-0cc05ce100d2","hero","light",{"id":271,"headline":275,"subheadline":7,"image":276,"image_alt":277,"overlay_opacity":7,"text_alignment":7,"height":7,"cta_text":7,"cta_link":7,"secondary_cta_text":7,"secondary_cta_link":7,"show_search":11,"search_placeholder":7,"rotating_words":7,"rotating_words_color":7,"popular_searches":7,"background":273},"How to Mask Large Surfaces on Metal Parts","ead037c3-29f8-450e-8492-10a7d7f89e65","Log rolls of high temperature green polyester tape",{"id":279,"sort":16,"type":280,"background":-1,"padding":-1,"data":281},"e7f9b0d3-2d63-411f-90b4-aa3c42720a0a","rich_text",{"id":279,"content":282,"max_width":7},"\u003Ch2>It can be expensive&nbsp;to re-coat a part because masking failed - because that masking was tasked with something it wasn't designed to do.&nbsp;\u003C/h2>\n\u003Cp>\u003Cstrong>Here's how to choose the right masking tape product for the job.&nbsp;\u003C/strong>\u003C/p>\n\u003Cp>For high temperature masking tapes, that may require using&nbsp;a more expensive tape &ndash; but it will do the job right the first time, too. Ultimately, that saves you time, money, and headaches &ndash; because it lowers or eliminates the need for costly rework. Just be sure to charge accordingly.\u003C/p>\n\u003Cp>What do we mean by all this?\u003C/p>\n\u003Cp>When a large area needs to be masked off (anything 6&rdquo; to 8&rdquo; square or bigger, for example), it can be tempting to think that a large piece of the green polyester&nbsp;masking tape is the best way to mask it. And in some cases, it may be. Here's some options to consider to avoid headaches:\u003C/p>\n\u003Cp>\u003Cstrong>Option 1\u003C/strong>\u003C/p>\n\u003Cp>&nbsp;For small quantities or one-off parts:&nbsp;Tape the edges with 1&rdquo; to 2&rdquo; tape, while covering the center with paper (that has a flash point is 451F) or aluminum foil (check the cost per square inch/foot first). Not only does this save money in most cases because the paper or aluminum foil costs far less than the tape, it also reduces the possibility of tape-shrinkage. This can \"drag\" partially cured powder across the edges of a part - not good! The paper and aluminum foil don't tend to do that, and by using less tape, the powder stays where it should. More on the \"why\" of this below.&nbsp;\u003C/p>\n\u003Cp>\u003Cstrong>Option 2 (A and B)\u003C/strong>\u003C/p>\n\u003Cp>\u003Cimg title=\"\" src=\"https://viadon.com/portals/1/Viadon/Images/lpimages/greenpolyonmetalparts1.jpg\" alt=\"\">The above assumes&nbsp;the area is all one flat surface. And that adds a wrinkle to this - not just figuratively, but it can in actual practice.&nbsp;\u003C/p>\n\u003Cp>When the area is flat all the way across, the tape heats up at the same rate as the part does, so reaching the part metal&nbsp;temperature (PMT) for powder curing takes longer for the tape &ndash; just like the metal part. This is because the tape is literally touching -&nbsp;because it is all-the-way-across&nbsp;adhered to -&nbsp;the part.\u003C/p>\n\u003Cp>But what about something like a valve cover? There&rsquo;s a narrow, flat surface area around the outside edges, but a larger open area that is covered with tape that is unsupported. In that inner section, the tape doesn&rsquo;t touch any metal &ndash; just air from both sides. Doing the paper/aluminum foil trick with tape around the edge is impractical now.\u003C/p>\n\u003Cp>Then what? Green or blue poly all the way around?\u003C/p>\n\u003Cp>\u003Cstrong>A.&nbsp;\u003C/strong>That can work - BUT - it requires one quick extra step. These tapes are all pressure-sensitive adhesive tapes - that means use either a rubber roller or a squeegee type tool to ensure that the tape has been pressed down with some pressure to activate the adhesive. Then give it some time (at least a few hours, ideally) for the adhesive to \"flow out\" and adhere to the part better. That can help the tape stay put and avoid it shrinking in the unsupported areas.&nbsp;\u003C/p>\n\u003Cp>That said, if your oven temp is over 400, the unsupported polyester in the open area heats up quickly, and still may&nbsp;shrink &ndash; especially if the oven needs to be around 410F or 425F to get the PMT up faster. As a result, the tape gets hot almost instantly,&nbsp;and that can cause stringy, partially cured powder to get dragged across the flat surface of the valve cover as the inner section shrinks slightly.\u003C/p>\n\u003Cp>That leaves a bit of a mess, and additional time and work. What to do?\u003C/p>\n\u003Cp>\u003Cimg title=\"\" src=\"https://viadon.com/portals/1/Viadon/Images/lpimages/Slideshow%205.jpg\" alt=\"\">\u003Cstrong>B.&nbsp;\u003C/strong>Try using a higher temperature rated tape across a large, unsupported surface that will heat up faster than the part. Viadon carries&nbsp;\u003Ca href=\"https://viadon.com/products/hi-temp-masking-tapes/vot-orange-polyester-tape\">425F orange polyester tape\u003C/a>, and&nbsp;\u003Ca href=\"https://viadon.com/products/hi-temp-masking-tapes/2345-polyimide-film-tape\">500F polyimide (amber) tape\u003C/a>&nbsp;and&nbsp;\u003Ca href=\"https://viadon.com/products/hi-temp-masking-tapes/glass-cloth-tape\">glass cloth (white fiberglass) tape\u003C/a>&nbsp;that are perfect for these situations.\u003C/p>\n\u003Cp>Other powder coaters do this routinely, because in the long run, they save time &ndash; and money &ndash; as a result. Because it nearly always eliminates the need for rework - which due to the labor involved, usually costs far more than doing the job right the first time with a bit more expensive tape.&nbsp;\u003C/p>\n\u003Cp>Got questions about this issue or these tapes?&nbsp;\u003Ca href=\"https://viadon.com/about/contact-us\">Send us an email or give us a call\u003C/a>. We're happy to discuss how to best mask off parts successfully so you can get parts back to your customers done right the first time.&nbsp;\u003C/p>\n\u003Cp>Viadon. A cut above.&nbsp;\u003C/p>",[],[],[],{"id":287,"site_name":288,"tagline":289,"logo":290,"default_meta_title":291,"default_meta_description":292,"contact_email":293,"contact_phone":294,"social_links":295,"company_name":300,"copyright":301,"ga_measurement_id":302,"order_email":303,"contact_phone_local":304,"fax":7,"address_city":305,"address_state":306,"address_zip":307,"address_street":308},"4c00bffb-bc4a-4b04-a61b-f4f7fdaca8c5","Viadon","Industrial Masking Tapes & Supplies","1e72ae8c-281c-43af-bba0-b1dc8b5be771","Viadon - High-Performance Masking Solutions","High-performance masking solutions for powder coating, anodizing, plating, and thermal spray applications. 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